February 06, 2018 Volume 14 Issue 05

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
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BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


DARPA turns its unmanned anti-submarine ship prototype over to Navy for further development

The Office of Naval Research (ONR) will continue developing DARPA's revolutionary prototype vehicle called Sea Hunter as the Medium Displacement Unmanned Surface Vehicle (MDUSV).

 

 

 

 

DARPA has successfully completed its Anti-Submarine Warfare (ASW) Continuous Trail Unmanned Vessel (ACTUV) program and has officially transferred the technology demonstration vessel, christened Sea Hunter, to the Office of Naval Research (ONR). ONR will continue developing the revolutionary prototype vehicle -- the first of what could ultimately become an entirely new class of ocean-going vessel -- as the Medium Displacement Unmanned Surface Vehicle (MDUSV). One feature that makes the vessel a standout is that it is able to traverse thousands of kilometers over open seas for months at a time -- without a single crew member aboard.

ACTUV is a 130-ft twin-screw trimaran, designed for enhanced stability in all kinds of weather. It has a number of unusual features, because it does not need to accommodate people. For example, interior spaces are accessible for maintenance but aren't designed to support a permanent crew.

"It has enough range and endurance that it can get anywhere in the world from U.S. territory," said Scott Littlefield, program manager in DARPA's Tactical Technology Office, at the vessel's christening event in 2016. "There are two diesel engines; one port, one starboard. Two shafts, two reduction gears, so two completely separate propulsion trains." Its max speed is 27 knots.

VIDEO: ACTUV construction time lapse.

But of broader technical significance is that ACTUV embodies breakthroughs in autonomous navigational capabilities with the potential to change the nature of U.S. maritime operations. Through at-sea testing on a surrogate vessel, ACTUV's autonomy suite has proven capable of operating the ship in compliance with maritime laws and conventions for safe navigation -- including International Regulations for Preventing Collisions at Sea, or COLREGS. ACTUV accomplishes this feat through advanced software and hardware that serve as automated lookouts, enabling the ship to operate safely near manned maritime vessels in all weather and traffic conditions, day or night. ACTUV is designed to normally operate under sparse remote supervisory control but can also serve as a remotely piloted vessel, should the mission or specific circumstances require it. In either case, it would operate at a fraction of the cost of manned vessels that are today deployed for similar missions

"ACTUV's move from DARPA to ONR marks a significant milestone in developing large-scale USV technology and autonomy capabilities," said Alexander Walan, a program manager in DARPA's Tactical Technology Office (TTO). "Our collaboration with ONR has brought closer to reality a future fleet in which both manned warships and capable large unmanned vessels complement each other to accomplish diverse, evolving missions."

ACTUV Prototype Vessel during on-water tests in Portland, OR, in 2016.

 

 

The Sea Hunter was developed as an unmanned vessel optimized to track quiet diesel electric submarines. The program is structured around three primary goals:

  1. Explore the performance potential of a surface platform conceived from concept to field demonstration under the premise that a human is never intended to step aboard at any point in its operating cycle. As a result, a new design paradigm emerges with reduced constraints on conventional naval architecture elements such as layout, accessibility, crew support systems, and reserve buoyancy. The objective is to generate a vessel design that exceeds state-of-the art platform performance to provide propulsive overmatch against diesel electric submarines at a fraction of their size and cost.
  2. Advance unmanned maritime system autonomy to enable independently deploying systems capable of missions spanning thousands of kilometers of range and months of endurance under a sparse remote supervisory control model. This includes autonomous compliance with maritime laws and conventions for safe navigation, autonomous system management for operational reliability, and autonomous interactions with an intelligent adversary.
  3. Demonstrate the capability of the ACTUV system to use its unique characteristics to employ non-conventional sensor technologies that achieve robust continuous track of the quietest submarine targets over their entire operating envelope.

While the Sea Hunter (ACTUV) program has been focused on demonstrating the anti-submarine tracking capability in this configuration, the core platform and autonomy technologies are broadly extendable to underpin a wide range of missions and configurations for future unmanned naval vessels.

"ACTUV represents a new vision of naval surface warfare that trades small numbers of very capable, high-value assets for large numbers of commoditized, simpler platforms that are more capable in the aggregate," said Fred Kennedy, TTO director. "The U.S. military has talked about the strategic importance of replacing ‘king' and ‘queen' pieces on the maritime chessboard with lots of ‘pawns,' and ACTUV is a first step toward doing exactly that."

The agencies' collaboration started in September 2014, when DARPA and ONR agreed to jointly fund an extended test phase of an ACTUV prototype. An April 2016 christening ceremony marked the vessel's formal transition from a DARPA-led design and construction project to a new stage of open-water testing conducted jointly with ONR in San Diego, CA.

In October 2016, DARPA and ONR began at-sea testing of Sea Hunter's sensing and autonomy suites. Between February and September 2017, the vessel passed three progressively challenging tests to integrate the suites and use them to comply with International Regulations for Preventing Collisions at Sea (COLREGS) in operationally realistic scenarios.

DARPA and ONR also conducted tests to prove a key element of the ACTUV/MDUSV design: the flexibility to handle diverse missions by switching among modular payloads. Sea Hunter had a successful joint test in September 2016 with DARPA's Towed Airborne Lift of Naval Systems (TALONS) research effort. In August 2017, the vessel conducted at-sea tests with a mine countermeasures (MCM) payload.

ONR plans additional at-sea tests to further develop ACTUV/MDUSV technologies, including automating payload and sensor data processing, rapidly developing new mission-specific autonomous behaviors, and exploring autonomous coordination among multiple USVs. Pending test results, MDUSV could transition to U.S. Navy operations by the end of 2018.

Source: DARPA

Published February 2018

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